Cleaning excess carbon with a glow plug hole reamer. Attach all the fittings and injector lines and new braided rubber return lines as well as the end plug on the fifth injector. Do not fully tighten the hard line fittings at the injector end. Now the air has to be bled out of the fuel system. Although two of those models, when equipped with available diesel engines, do specify replacing the fuel filters - one every 20,000 miles, and the other every 40,000 miles. This is a far cry from vehicles produced decades ago which typically list fuel filter replacement as an across-the-board maintenance item every 30,000 to 40,000 miles.
Average Cost Estimate. $550-$700. $950-$2,750. A 6.0 Powerstroke engine has eight injectors, with four on the driver’s side of the vehicle and four on the passenger’s side. If one injector becomes faulty, you can just replace the affected components. However, many owners choose to replace multiple injectors at the same time, especially if
A dormant injector will show a voltage close to battery voltage while an active one will pull its voltage to a “low” value near zero. If the injector’s voltage does not match the voltage expected for its state, the PCM will set the P0204 code. The PCM also measures the circuit’s electrical resistance. It will set a P0204 code if the 1st try tightening the injector line nut to 22Ft-Lbs. WARNING: It's easy to over torque the injector line nut, which can cause the metal injector line to crack at the nipple (inside the nut). If this happens you would have to replace the metal injector line. This is one case IMHO should not be tightened "by feel", get a torque wrench. Installation Spotlight presents: Dodge Cummins 5.9 Fuel Injector InstallationThis video demonstrates replacing the Fuel Injector for a Dodge Cummins applicat Also coats metal fuel system parts and protects against corrosion. Stick a piece of low carbon steel/cast iron in pump ULSD and watch it turn into a gob of rust. Water and Rust are the real early in life killers of these injectors. Chrysler did nothing to protect the Cummins 5.9 from water. Waste of money to replace pefectly running injectors Simply lubricate the seals on the new injector, replace it in the same hole you took it out of, and reconnect the wiring harness. Reattach the fuel rail or individual fuel lines, bolt everything down, and replace the fuel pump fuse. Once you start up the vehicle, the fuel system should repressurize itself. The average cost for a Dodge Ram 2500 Diesel Injection Pump Replacement is between $2,803 and $4,254. Labor costs are estimated between $334 and $421 while parts are priced between $2,469 and $3,832. This range does not include taxes and fees, and does not factor in your unique location. Related repairs may also be needed. PSBK.
